Flange-Head Precision Electric Linear Actuator

 

Flange-Head Precision Electric Linear Actuator

 

Electric Linear Actuator

Electric Linear Actuator

Electric Linear Actuator

Electric Linear Actuator

The Flange-Head Precision Electric Linear Actuator is engineered for high-precision linear motion applications that demand stable flange mounting, accurate positioning, and reliable performance. Unlike standard electric linear actuators with generic mounting structures, this series features a customized flange head design-complying with ISO 5211 international standards-that ensures seamless integration, strong load-bearing stability, and precise force transmission, making it ideal for industrial automation, precision testing, medical equipment, and other scenarios requiring strict positioning accuracy and easy installation.

Reinforced Flange Head Structure: One-piece precision-machined flange head, made of high-strength alloy steel with quenching treatment, ensuring no deformation under high load. The flange surface is precision-ground to achieve a flatness tolerance of ≤0.01mm, ensuring tight fit with mounting equipment and avoiding position deviation caused by uneven contact.

Integrated Precision Transmission System: Adopts high-precision planetary ball screw (C3/C5 grade) and hardened alloy steel worm gear set, with backlash ≤0.02mm-realizing smooth linear motion and high repeat positioning accuracy. The integrated motor and gearbox design reduces mechanical clearance, enhancing transmission stability and precision.

Dual-Seal & Anti-Corrosion Structure: Multi-layer labyrinth seal + high-temperature oil seal design, achieving IP65/IP67 protection level (optional IP69K for harsh environments), effectively isolating dust, moisture, and oil contaminants. The flange head and actuator housing are coated with anti-corrosion polyester powder, complying with GBT 18593-2001 standard, suitable for corrosive industrial scenarios.

High-Rigidity Housing Design: Die-cast aluminum alloy housing (standard) or stainless steel housing (optional) with integral rib reinforcement, improving structural rigidity and shock resistance. The housing is designed to be compact, reducing installation space while ensuring stable load-bearing capacity.

Anti-Rotation & Load-Balancing Structure: Built-in anti-rotation guide rod, preventing the screw from rotating during linear motion and ensuring stable positioning. The flange head is equipped with evenly distributed bolt holes, balancing load force and avoiding local stress concentration, extending service life.

The Electric Linear Actuator offers flexible parameter configurations, with standard specifications covering most precision application scenarios, and full customization available to meet unique project requirements. All parameters are optimized for flange-head mounting, ensuring compatibility and performance stability.

Type A: Flat Flange Head (Standard)

Structure: Flat flange surface with evenly distributed bolt holes, no raised edges, compact design.

Application: Suitable for horizontal/vertical mounting on flat equipment surfaces, such as precision workbenches, testing fixtures, and small automation equipment.

Advantage: Easy alignment, tight fit, minimal installation space, ideal for compact equipment.

Type B: Counterbored Flange Head

Structure: Flange surface with counterbored holes, allowing bolts to be flush with the flange surface, avoiding bolt protrusion.

Application: Suitable for scenarios where the flange head needs to be flush with the equipment surface, such as medical equipment, food processing machinery, and cleanroom applications.

Advantage: Prevents bolt scratches on workpieces, ensures smooth surface, and enhances safety in clean environments.

Type C: Tapered Flange Head

Structure: Tapered flange surface (1:10 taper), designed for conical mounting interfaces, ensuring precise centering and load concentration.

Application: Suitable for heavy-load precision positioning, such as industrial presses, mold clamping equipment, and valve control systems.

Advantage: High centering accuracy, strong load-bearing capacity, avoids position deviation under heavy load.

Type D: Custom Flange Head

Structure: Customizable flange size, hole position, shape (e.g., square, oval), and mounting interface, tailored to specific equipment requirements.

Application: Suitable for non-standard equipment, special-shaped mounting surfaces, and customized automation projects (e.g., offshore equipment, aerospace components).

Advantage: Full compatibility with special equipment, flexible adaptation to unique installation scenarios, supported by professional engineering design.

Superior Flange Stability: One-piece precision-machined flange head with high flatness and uniform load distribution, avoiding position deviation and loosening under high load or high-frequency operation-more stable than split-type flange actuators.

Ultra-High Precision: High-precision ball screw and integrated transmission system, with positioning accuracy up to ±0.01mm, meeting the strict requirements of precision testing, medical equipment, and high-end automation scenarios.

Cost-Effective & Time-Saving: Easy installation, low maintenance, and long service life reduce overall operational costs. The flange head's compatibility and interchangeability avoid the need for customized mounting brackets, saving time and costs for equipment modification.

Harsh Environment Adaptability: IP65+ protection level, anti-corrosion coating, and high-temperature resistant materials make it suitable for outdoor, dusty, humid, and corrosive industrial environments-wider application range than ordinary precision actuators.

Customization Flexibility: Fully customizable flange size, head form, parameters, and materials, tailored to unique application requirements. Professional engineering team provides one-stop customization solutions, ensuring perfect compatibility with special equipment.

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